3516E (60 Hz)

3516E Low Voltage Generator Set

THE RUNDOWN

Cat® Diesel Engine
  • Rugged, durable design with reliable performance proven in thousands of applications worldwide
  • Certified alternative fuels including Hydrotreated Vegetable Oil (HVO), Renewable Diesel (RD) and Hydrotreated Renewable Diesel (HRD) which meet EN 15940 or ASTM D975 can be used or blended with EN 590 diesel
Cat Generator Set Package
  • Accepts 100% block load in one step
  • Meets NFPA 110 loading requirements
  • Conforms to ISO 8528-5 G3 load acceptance requirements
  • Reliability verified through torsional vibration, fuel consumption, oil consumption, transient performance, and endurance testing
Alternators
  • Superior motor starting capability minimizes need for oversizing generator
  • Designed to match performance and output characteristics of Cat diesel engines
Cooling System
  • Cooling systems are available to operate in ambient temperatures up to 50°C (122°F)
  • Tested to ensure proper generator set cooling
Cat ECS Control Panel
  • User-friendly interface and navigation
  • Scalable system to meet a wide range of installation requirements
  • Expansion modules and site specific programming for specific customer requirements
  • Graphical touchscreen display
  • Easily upgradeable
Warranty
  • 24 months/1000-hour warranty for Standby and Mission Critical ratings
  • 12 months/unlimited hour warranty for Prime and Continuous ratings
  • 12 months/unlimited hour warranty for Prime-DCP ratings
  • Extended service protection is available to provide extended coverage options
World Wide Product Support
  • Cat dealers have over 1,800 dealer branch stores operating in 200 countries
  • Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements
Financing
  • Caterpillar offers an array of financial products to help you succeed through financial service excellence
  • Options include loans, finance lease, operating lease, working capital, and revolving line of credit
  • Contact your local Cat dealer for availability in your region
Generator Set Specifications
Standby Rating3000 ekW
Prime Power Rating2725 ekW
Emissions/Fuel StrategyTier 2
Voltage416 to 13,800 Volts
Frequency60 Hz
Speed1800 rpm
Duty CycleStandby, Mission Critical, Prime
Maximum Rating3000 ekW
Minimum Rating2725 ekW
Engine Specifications
Engine Model3516E, V-16, 4-Stroke, Water-Cooled Diesel
Bore6.69in
Stroke8.47in
Displacement4765in³
Compression Ratio13.9:1 / 14.3:1
AspirationATAAC
Fuel SystemMEUI
Governor TypeAdem™ A5
Generator Set Dimensions
Length - Maximum302.4in
Width - Maximum113.2in
Height - Maximum143.3in
Dry Weight - Genset (maximum)44930lb
Standard Equipment

Air Inlet System

  • Single element canister type with service indicator
  • Air cleaner

Exhaust

  • Exhaust flange outlet

Fuel

  • Primary fuel filter with integral water separator
  • Fuel priming pump

Air Cleaner

  • Dual element

Generator

  • IP23 Protection
  • Matched to the performance and output characteristics of Cat engines

Starting

  • Heavy duty electric starter(s)

Starting/Charging

  • Heavy duty starting system
  • Charging alternator

Control Panel

  • Over/under voltage (27/59)
  • Emergency stop pushbutton
  • Accessory module data link
  • Generator phase sequence
  • Panel lights
  • Alarm acknowledge
  • Generator mounted - rear facing
  • kW (per phase, average & percent)
  • Engine cool-down timer
  • Communications:
  • High coolant temperature
  • Warning/shutdown with common LED indication of shutdowns for:
  • Overcurrent (50/51)
  • Amps (per phase & average)
  • Serial annunciator module data link
  • 24 Volt DC operation
  • Cat ECS controller includes:
  • DC volts
  • Reverse reactive power (kVAr) (32RV)
  • 2 Programmable relay outputs (Form C)
  • Frequency (Hz)
  • Customer data link (Modbus RTU)
  • Power factor (per phase & average)
  • kW-hr (total)
  • Cat ECS 100
  • Lamp test
  • kVA (per phase, average & percent)
  • kVAr-hr (total)
  • Coolant temperature
  • Text alarm/event descriptions
  • Over/under frequency (81 o/u)
  • kVAr (per phase, average & percent)
  • 4 Programmable relay outputs (Form A)
  • Low coolant level
  • True RMS AC metering, 3-phase, +/-2% accuracy
  • Failure to start (overcrank)
  • Operating hours
  • Low coolant temperature
  • 2 Programmable digital outputs
  • Low oil pressure
  • Controls:
  • Digital indication for:
  • Environmental sealed front face
  • Overspeed
  • Volts (L-L & L-N)
  • Reverse power (kW) (32)
  • Engine cycle crank
  • Programmable protective relaying functions:

Cooling

  • Package mounted radiator
  • Standard Ambient Radiator

Crankcase Ventilation System

  • Non filtered crankcase ventilation

Cooling System

  • Fan and belt guards
  • JWAC
  • Radiator fan and fan drive
  • Caterpillar extended life coolant
  • Coolant drain line with valve

Exhaust System

  • Flanged faced outlet(s)
  • Dry exhaust manifold

Fuel System

  • Fuel cooler; not included with packages without radiator
  • Fuel priming pump
  • Secondary fuel filters
  • Flexible fuel lines - shipped loose

Generators and Attachments

  • Class H insulation, Class F temperature rise at 40C ambient (105C prime/130C standby)
  • NEMA standard hole pattern
  • Anti-condensation space heater
  • Permanent magnet excitation (PMG)
  • Form wound
  • 3 Phase brushless, Salient pole
  • 6 Lead
  • Winding temperature detectors
  • Right side extension terminal box, busbar connections, top mounted, bottom cable entry

Governing System

  • ADEM III

Literature

  • Parts book

Mounting System

  • Rails
  • Rubber anti-vibration mounts - shipped loose
  • Rails - engine/generator/radiator mounting

Lube System

  • Integral lube Oil cooler
  • Fumes disposal
  • Oil drain lines and valve
  • Oil filter, filler and dipstick
  • Lubricating oil

Starting / Charging System

  • 45 Amp Charging alternator
  • Battery and battery rack w/cables
  • Battery disconnect switch
  • 24 Volt electric starting motor

General

  • Right hand servicing
  • Paint - Caterpillar yellow with high gloss black rails & radiator
  • SAE standard rotation
  • Flywheel and flywheel housing-SAE No. 00

Controller

  • Cat ECS 100

Telematics

  • Ethernet

Alternator

  • Random Wound
  • Permanent Magnet (PM) Excitation

Power Termination

  • Busbar
  • Busbar
Optional Equipment

Air Inlet System

  • Air inlet protection
  • Remote air inlet adapters
  • Heavy duty air cleaners
  • Dual element air cleaners

Circuit breakers

  • 2000, 2500, 3200, 4000 Amp, 4 Pole, IEC rated Circuit breakers
  • Circuit breaker harnesses
  • Masterpact breaker connections
  • P Frame breaker connections
  • 2000, 2500, 3200, 4000, 5000 Amp, 3 Pole, IEC rated Circuit breakers
  • Busbar connections
  • R Frame breaker connections
  • Cable entry options
  • 1600, 2000, 2500, 3000, 4000, 5000 Amp, 3 Pole, UL-100% rated Circuit breakers
  • Optional busbar power connections

Air Cleaner

  • Dual element with service indicator

Control Panel

  • Voltage raise/lower switch
  • PC monitoring (Remote and local)
  • Generator temperature monitoring
  • Remote speed adjust
  • Annunciator modules
  • EMCP 4.4
  • Vandal proof panel door
  • Auxiliary box
  • Customer interface options
  • Ground
  • Language options
  • Load share module options
  • Mounting group - External box clips

Starting

  • Standard batteries
  • Oversized batteries
  • Battery charger - 10A
  • Battery charger - 20A
  • Battery charger - 40A
  • Battery charger - 50A
  • Air starter(s)
  • Jacket water heater

Cooling System

  • Water level switch gauges
  • Expansion tanks
  • Optional Serpentine radiators
  • Optional ATAAC radiators

Exhaust System

  • Flexible fittings
  • Y Adapters
  • Elbows
  • Mufflers
  • Flanges
  • Flanges and exhaust fittings

Fuel System

  • Duplex fuel filters
  • Primary fuel filters

Generators and attachments

  • Differential current transformers - 8.7 and 15 kV class
  • Alternator air cleaners

Instrumentation

  • Pyrometer and thermocouples

Lube System

  • Manual prelube pump
  • Electric prelube pumps
  • Oil level regulator
  • Lube oil in standard sump

Power Connections

  • Neutral ground connections
  • 2700 & 3000 Frame
  • Grounding groups

Special Tests / Reports

  • Fuel consumption test
  • Torsional vibration analysis
  • Standard engine test charge
  • IBC Certifications
  • Generator set consumption test
  • Generator set test report
  • PGS Test report @ 1.0 power factor
  • PGS Test report @ 0.8 power factor

Cooling

  • No Radiator
  • High Ambient Radiator

Starting / Charging System

  • Engine barring group
  • 10, 20, 35 and 50 Amp Battery chargers
  • Starter cover
  • Jacket water heaters
  • 24 Volt battery set - Dry
  • Electric starting motors
  • Air starting motors
  • Air pressure regulator

General

  • US aid emblem
  • Special paint colors

Muffler

  • Industrial grade (15 dB)
  • Critical grade (25 dB)
  • Hospital grade (35 dB)

Mounting System

  • Spring type vibration isolators
  • IBC Seismic vibration isolators NORAD
  • Puck style low efficiency lsolators
  • Spring vibration Isolators
  • Seismic rated vibration isolators

Controller

  • Cat ECS 200
  • EMCP 4.4

Controller attachments

  • Local annunciator module
  • Remote annuciator module
  • Expansion I/O module
  • Remote monitoring software

Telematics

  • Cellular

Extended service terms

  • 2 year (Prime)
  • 3 year
  • 5 year
  • 10 year

Extended service coverage

  • Silver
  • Gold
  • Platinum
  • Platinum plus

Alternator

  • Form wound

Alternator Temperature rise (over 40°C ambient)

  • 80°C
  • 105°C
  • 125°C/130°C
  • 150°C

Alternator Output Voltage

  • 480V
  • 600V
  • 4160V
  • 6300V
  • 6600V
  • 6900V
  • 12470V
  • 13200V
  • 13800V

Alternator attachments

  • Anti-condensation space heater
  • Stator and bearing temperature monitoring and protection

Power termination

  • Circuit breakers, IEC compliant
  • Circuit breaker

Circuit breaker

  • 1600A
  • 2000A
  • 2500A
  • 3000A
  • 3200A
  • 4000A
  • 5000A
  • Electrically operated

Trip Unit

  • LSI
  • LSI-G
  • LSI-P
  • LSIG-P

Ancilliary Equipment

  • Automatic transfer switch (ATS)
  • Paralleling switchgear
  • Paralleling controls

Certifications

  • UL 2200
  • IBC seismic certification

Cat Switchgear

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Cat Switchgear
ConfigurationIP4X
Operating Temperature35 °C / 40 °C @ 1 hr, option for 0…50 °C (32…122 °F)
Standard Widths600 mm for ABB Emax2 E2 1600 - 2500A. 750 mm for ABB Emax2 E4 3200 - 4000A. 1200 mm for ABB Emax2 E6 4000 - 6300A.