3516C Tier 4 Final
THE RUNDOWN
Cat Generator Set Package
- Cat generator set packages have been fully prototype tested
- Accepts 100% block load in one step and meets NFPA 110 loading requirements
- Conform to ISO 8528-5 steady state and transient response requirements
Cat Diesel Engine
- Reliable, rugged, durable design
- Field-proven in thousands of applications worldwide
- Four-stroke-cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight
SR5 Alternator
- Superior motor starting capability minimizes need for oversizing alternator
- Designed to match performance and output characteristics of Cat diesel engines
- Robust Class H insulation
Cat ECS Control Panel
- User-friendly interface and navigation
- Scalable system to meet a wide range of installation requirement
- Expansion modules and site-specific programming for specific customer requirements
Cooling System
- Designed to operate in standard ambient temperatures up to 50�C (122�F)
- Contact your Cat Dealer for specific ambient and altitude capabilities
Certifications
- IBC seismic certification
- OSHPD pre-approval
One Safe Source
- Components used in the generator set are selected at the design stage to provide optimum package performance
- The generator set is fully assembled at a Caterpillar facility following our quality guidelines
- Each generator set package is tested before leaving the Caterpillar facility
- Cat product support, including dealer service, parts and warranty covers the entire Cat power system
Worldwide Product Support
- Cat dealers have over 1,800 dealer branch stores operating in 200 countries
- Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements
Generator Set Specifications
| Standby Rating | 2500/2000 ekW |
| Prime Power Rating | 1825/2250 ekW |
| Emissions/Fuel Strategy | U.S. EPA Certified |
| Voltage | 480 to 13800 Volts |
| Frequency | 60 Hz |
| Speed | 1800 rpm |
| Duty Cycle | Standby, Mission Critical, Prime |
| Maximum Rating | 2500 ekW |
| Minimum Rating | 1825 ekW |
Engine Specifications
| Engine Model | 3516C HD, ATAAC, V-16, 4-Stroke Water-Cooled Diesel |
| Bore | 6.69in |
| Stroke | 8.46in |
| Displacement | 78in |
| Compression Ratio | 14.7:1 |
| Aspiration | TA |
| Fuel System | Electronic unit injection |
| Governor Type | ADEM™A4 |
Generator Set Dimensions
| Length - Minimum | 275.4in |
| Length - Maximum | 285.5in |
| Width - Minimum | 93.7in |
| Width - Maximum | 101.2in |
| Height - Minimum | 116.9in |
| Height - Maximum | 118.7in |
| Dry Weight - Genset (minimum) | 37200lb |
| Dry Weight - Genset (maximum) | 40280lb |
Standard Equipment
Air Inlet System
- Air cleaner; single element canister type
Cooling
- Package mounted radiator
Exhaust
- Exhaust flange outlet
Control Panels
- kVA (per phase, average & percent)
- Failure to start (overcrank)
- Engine cycle crank
- 3 Phase voltage sensing
- Coolant temperature
- Serial annunciator module data link
- Emergency stop pushbutton
- Reverse power (kW) (32)
- kW (per phase, average & percent)
- 3 Analog inputs
- Generator phase sequence
- 1 Programmable digital outputs
- KAR / PF modes
- Low coolant temperature
- PLC functionality
- Generator mounted - Rear facing
- Environmental sealed front face
- Generator set packages include:
- Auto/start/stop control
- Customer data link (Modbus RTU)
- High coolant temperature
- Warning/shutdown with common LED indication of shutdowns for:
- 0 True RMS AC metering, 3-phase, +/-2% accuracy
- Low coolant level
- Operating hours
- kVAr (per phase, average & percent)
- RFI suppression
- Emergency stop
- Digital indication for:
- Amps (per phase & average)
- Min / max exciter
- Number of I/O varies on options selected
- Load histogram feature
- Frequency (Hz)
- Overcurrent (50/51)
- Oil pressure (psi, kPa or bar)
- Lamp test
- Engine cool-down timer
- Cat connect
- kW-hr (total) - kVAr-hr (total)
- Limiter and exciter diode monitor
- Communications:
- Over/under frequency (81 o/u)
- 6 Customer programmable digital inputs
- Controls:
- Overspeed
- IVR includes reactive droop capability
- Low oil pressure
- RPM
- 24 Volt DC operation
- Volts (L-L & L-N)
- Text alarm/event descriptions
- 1 Programmable relay outputs (Form C)
- Controls: Speed adjust
- Reverse reactive power (kVAr) (32RV)
- Power factor (per phase & average)
- High coolant temperature
- Accessory module data link
- Customizable screens
- 4 programmable relay outputs (Form A)
- Caterpillar's voltage regulator
- Programmable protective relaying functions
- Alarm acknowledge
- Over/under voltage (27/59)
- DC volts
Fuel
- Primary fuel filter with integral water separator
Generator
- Matched to the performance and output characteristics of Cat engines
- IP23 Protection
Power Termination
- Busbar
Control Panel
- Cat ECS Genset controller
Cooling System
- Certified standard PGS provided
Exhaust System
- Flanged faced outlet(s)
- Dry exhaust manifold
Fuel System
- Fuel cooler; not included with packages without radiator
- Secondary fuel filters
- Fuel priming pump
- Flexible fuel lines - shipped loose
General
- Right hand servicing
- Caterpillar yellow with high gloss black rails and radiator
- Paint - Caterpillar yellow except rails and radiators gloss black
- Flywheel and flywheel housing - SAE No. 00
- SAE standard rotation
Generator and Attachments
- Form wound
- High voltage:
- NEMA standard hole pattern
- Class H insulation, Class F temperature rise at 40C ambient (105C prime/130C standby)
- Low voltage: Random wound - Internal excitation (IE) - Winding temperature detectors - NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby) - Busbar connections, top center mounted, top cable entry - NEMA standard hole pattern
- Permanent magnet excitation (PMG)
- Medium voltage:
- 6 Lead
- 3 Phase brushless, Salient pole
- Busbar connections, right side extension box, bottom cable entry
- NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby)
- Permanent magnet excitation (PMG)
- Anti-condensation space heater
- Winding temperature detectors
Governing System
- ADEM A3
Literature
- Parts book
Lubrication System
- Integral lube oil cool
- Oil drain lines and valve
- Gear type lube oil pump
- Fumes disposal
- Lubricating oil
- Oil filter, filler and dipstick
Mounting System
- Rails - engine/generator/radiator mounting
- Anti-vibration mounts (shipped loose)
- Rubber anti-vibration mounts - shipped loose
Starting System
- Battery and battery rack w/cables
- 45 Amp Charging alternator
- 24 Volt electric starting motor
- Battery disconnect switch
Optional Equipment
Control System
- EMCP 4.4
Air Inlet System
- Single element filter
- Dual element air cleaner
Exhaust
- Exhaust mufflers
Generator
- Internal excitation (IE)
- Anti-condensation heater
- Oversize and premium generators
- Permanent magnet excitation (PMG)
Cooling System
- Coolant
- Water level switch gauges
- Standard ambient radiators
- Optional installed ATAAC radiators
- Optional installed radiators
- Standard ambient ATAAC radiators
Power Termination
- Circuit breakers, UL listed
- Circuit breakers, IEC compliant
Crankcase System
- No explosion relief valves
- Explosion relief valves
- Ventilation system
Control Panels
- Remote monitoring software
- Digital I/O module
- Generator temperature monitoring & protection
- Load share module
Exhaust System
- Tier 4 clean emissions module
- Flexible fittings
- Flanges
- Tier 4 clean emission MOD Kits
- Mufflers
- Tier 4 dosing cabinet
- Flange and exhaust expanders
- Clean emission parts
- Exhaust offset
- Y Adapters
- Elbows
Mounting
- IBC isolators
Starting/Charging
- Battery chargers
- Heavy duty starting system
- Charging alternator
- Air starting motor with control and silencer
- Oversize batteries
Fuel System
- Primary fuel filter
- Fuel priming pumps (Tier 4) - Manual or electric
General
- Automatic transfer switches (ATS)
- The following options are based on regional and product configuration:
- EEC Declaration of Conformity
- Enclosures: Sound attenuated, weather protective
- UL 2200 package
- US aid emblem
- Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
- EU Certificate of Conformance (CE)
- Integral & sub-base UL listed dual wall fuel tanks
- CSA Certification
- Special paint (Colors other than Caterpillar yellow or high performance paints)
- Integral & sub-base fuel tanks
Generators and Attachments
- Low / Medium voltage: 380, 416, 440, 480, 600, 2400, 4160 Volts, 3 Phase 1800 RPM, FW, PM, No. of Leads = 6, Pitch = .6667: 1600, 1800 Frame
- Generator conversion
- Thermostat for space heater
- Alternator air cleaner
- Differential current transformers (DCT) 8.7 kV and 15 kV classes
- Space heater kit
- High voltage: 6300, 6600, 6900 volts, 3 phase 1800 rpm, FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame
- High voltage: 12470, 13200, 13800 volts, 3 phase 1800 rpm,FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame
- Low / Medium voltage: 380, 440, 480, 600 volts, 3 phase 1800 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame
Instrumentation
- Pyrometer and thermocouples
Lubrication System
- Lube oil in standard sump
- Prelube pumps
- Oil level regulator
Mounting System
- IBC vibration isolators
- Spring type vibration isolators
- Puck style low efficiency isolators
Power Connections
- Ground cables between generator and terminal box
- Right side power connections
- 2700 Frame, four lead, four terminal
- Neutral ground connections
- Center post busbars
- Rear power connections
- Left side power connections
- Low voltage Circuit breakers
Special Tests / Reports
- PGS Test report @ 1.0 power factor
- IBC Certification
- Canadian Standards Association certification
- PGS Test report @ 0.8 power factor
- Generator set fuel consumption test
- Generator test report
- Torsional vibration analysis reports
- Standard engine test charge
- OSHPD Certification
- Fuel consumption test
Starting and Charging
- Jacket water heaters
- Electric starting motors
- Air starting motors
- 10, 20, 35 and 50 Amp Battery chargers
- Air pressure regulator
- 24 Volt battery set - Dry
- Engine barring device
- Starter cover
Extended Service Coverage
- Platinum, Gold and Silver coverage
