3516B (50 Hz)

3516B Generator Set

THE RUNDOWN

Cat Generator Set Package
  • Cat generator set packages have been fully prototype tested
  • Accepts 100% block load in one step and meets NFPA 110 loading requirements
  • Conform to ISO 8528-5 steady state and transient response requirements
Cat Diesel Engine
  • Reliable, rugged, durable design
  • Field-proven in thousands of applications worldwide
  • Four-stroke-cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight
SR5 Alternator
  • Superior motor starting capability minimizes need for oversizing alternator
  • Designed to match performance and output characteristics of Cat diesel engines
  • Robust Class H insulation
Cat ECS Control Panel
  • User-friendly interface and navigation
  • Scalable system to meet a wide range of installation requirement
  • Expansion modules and site-specific programming for specific customer requirements
Cooling System
  • Designed to operate in standard ambient temperatures up to 50°C (122°F)
  • Contact your Cat Dealer for specific ambient and altitude capabilities
Certifications
  • IBC seismic certification
  • EU Declaration of Conformity
  • EU Declaration of Incorporation
  • Eurasian Conformity (EAC)
One Safe Source
  • Components used in the generator set are selected at the design stage to provide optimum package performance
  • The generator set is fully assembled at a Caterpillar facility following our quality guidelines
  • Each generator set package is tested before leaving the Caterpillar facility
  • Cat product support, including dealer service, parts and warranty covers the entire Cat power system
Worldwide Product Support
  • Cat dealers have over 1,800 dealer branch stores operating in 200 countries
  • Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements
Cat® Diesel Engine
  • Rugged, durable design with reliable performance proven in thousands of applications worldwide
  • Certified alternative fuels including Hydrotreated Vegetable Oil (HVO), Renewable Diesel (RD) and Hydrotreated Renewable Diesel (HRD) which meet EN 15940 or ASTM D975 can be used or blended with EN 590 diesel
Cat Generator Set Package
  • Accepts 100% block load in one step
  • Meets NFPA 110 loading requirements
  • Conforms to ISO 8528-5 G3 load acceptance requirements
  • Reliability verified through torsional vibration, fuel consumption, oil consumption, transient performance, and endurance testing
Alternators
  • Superior motor starting capability minimizes need for oversizing generator
  • Designed to match performance and output characteristics of Cat diesel engines
Cooling System
  • Cooling systems are available to operate in ambient temperatures up to 50°C (122°F)
  • Tested to ensure proper generator set cooling
Cat® Energy Control System (ECS)
  • User-friendly interface and navigation
  • Scalable system to meet a wide range of installation requirements
  • Expansion modules and site specific programming for specific customer requirements
  • Graphical touchscreen display
  • Easily upgradeable
Warranty
  • 24 months/1000-hour warranty for Standby and Mission Critical ratings
  • 12 months/unlimited hour warranty for Prime and Continuous ratings
  • 12 months/unlimited hour warranty for Prime-DCP ratings
  • Extended service protection is available to provide extended coverage options
Worldwide Product Support
  • Cat dealers have over 1,800 dealer branch stores operating in 200 countries
  • Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements
Financing
  • Caterpillar offers an array of financial products to help you succeed through financial service excellence
  • Options include loans, finance lease, operating lease, working capital, and revolving line of credit
  • Contact your local Cat dealer for availability in your region
Generator Set Specifications
Standby Rating2250 kVA
Prime Power Rating2000 kVA
Emissions/Fuel StrategyLow Fuel, Low Emissions
Voltage380 to 11000 Volts
Frequency50 Hz
Speed1500 rpm
Duty CycleStandby, Mission Critical, Prime, Continuous
Maximum Rating2250 kVA
Minimum Rating1750 kVA
Engine Specifications
Engine Model3516B TA, V-16, 4-Stroke Water-Cooled Diesel
Bore6.69in
Stroke7.48in
Displacement69in
Compression Ratio14.0:1
AspirationTA
Fuel SystemElectronic unit injection
Governor TypeAdem™3
Generator Set Dimensions
Length - Minimum242in
Length - Maximum242in
Width - Minimum90in
Width - Maximum90in
Height - Minimum98.2in
Height - Maximum98.2in
Dry Weight - Genset (minimum)30364lb
Dry Weight - Genset (maximum)30364lb
Standard Equipment

Air Inlet System

  • Air cleaner; single element canister type

Exhaust

  • Exhaust flange outlet

Fuel

  • Primary fuel filter with integral water separator
  • Secondary fuel filters

Air Cleaner

  • Single element with service indicator

Generator

  • Matched to the performance and output characteristics of Cat engines
  • IP23 Protection

Starting

  • Dual electric starters

Control Panels

  • Engine cool-down timer
  • Frequency (Hz)
  • DC volts
  • Volts (L-L & L-N)
  • Customizable screens
  • Limiter and exciter diode monitor
  • Power factor (per phase & average)
  • 1 Programmable relay outputs (Form C
  • Text alarm/event descriptions
  • Speed adjust
  • 1 Programmable digital outputs
  • Overspeed - Emergency stop
  • 4 Programmable relay outputs (Form A)
  • Emergency stop - Failure to start (overcrank)
  • 6 Customer programmable digital inputs
  • Customer data link (Modbus RTU)
  • Emergency stop pushbutton
  • Environmental sealed front face
  • kW-hr (total) - kVAr-hr (total)
  • Cat connect
  • Load histogram feature
  • RPM - DC volts
  • Failure to start (overcrank)
  • Serial annunciator module data link
  • Coolant temperature
  • Operating hours
  • kW (per phase, average & percent)
  • IVR includes:
  • Low coolant temperature
  • Generator set packages include Caterpillar's voltage regulator
  • Digital indication for:
  • KVAR/PF modes
  • Lamp test
  • Controls:
  • 0 True RMS AC metering, 3-phase, +/-2% accuracy
  • Oil pressure (psi, kPa or bar)
  • Generator mounted - rear facing
  • Amps (per phase & average)
  • Low coolant level
  • 3 Analog inputs
  • Reverse power (kW) (32)
  • 24 Volt DC operation
  • Over/under voltage (2 7/ 59)
  • Over/under frequency (81 o/u)
  • RFI suppression
  • 3 Phase voltage sensing
  • Cat ECS 100
  • Alarm acknowledge
  • Auto/start/stop control
  • kVA (per phase, average & percent)
  • Min / max exciter
  • Engine cycle crank
  • Low oil pressure
  • Accessory module data link
  • High coolant temperature
  • Warning/shutdown with common LED indication of shutdowns for:
  • Communications:
  • Overcurrent (50 / 51)
  • Number of I/O varies on options selected
  • Programmable protective relaying functions:

Control Panel

  • Cat ECS Genset controller

Cooling

  • Package mounted radiator
  • Standard Ambient Radiator

Cooling System

  • Certified standard PGS provided

Exhaust System

  • Dry exhaust manifold
  • Flanged faced outlet(s)

Fuel System

  • Secondary fuel filters
  • Flexible fuel lines - shipped loose
  • Fuel cooler; not included with packages without radiator
  • Fuel priming pump

General

  • Paint - Caterpillar yellow except rails and radiators gloss black
  • Right hand servicing
  • Flywheel and flywheel housing - SAE No. 00
  • SAE standard rotation
  • Caterpillar yellow with high gloss black rails and radiator

Mounting System

  • Rails
  • Rails - Engine/generator/radiator mounting
  • Anti-vibration mounts (shipped loose)
  • Rubber anti-vibration mounts - shipped loose

Generator and Attachments

  • Busbar connections, right side extension box, bottom cable entry
  • 3 Phase brushless, Salient pole
  • Form wound - Permanent magnet excitation (PMG)
  • Anti-condensation space heater
  • Busbar connections, top center mounted, top cable entry
  • 6 Leads
  • Winding temperature detectors
  • Class H temperature rise at 40C ambient (125C prime / 150C standby)
  • Form wound
  • Internal excitation (IE)
  • NEMA Class H insulation
  • Random wound
  • High voltage:
  • Medium voltage:
  • NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby
  • Permanent magnet excitation (PMG)
  • NEMA standard hole pattern

Controller

  • Cat ECS 100

Governing System

  • ADEM A3

Literature

  • Parts book

Lubrication System

  • Fumes disposal
  • Oil drain lines and valve
  • Lubricating oil
  • Integral lube oil cool
  • Oil filter, filler and dipstick
  • Gear type lube oil pump

Starting System

  • Battery and battery rack w/cables
  • 24 Volt electric starting motor
  • Battery disconnect switch
  • 45 Amp Charging alternator

Telematics

  • Ethernet

Alternator

  • Random Wound
  • Form Wound
  • Internal Excitation (IE)
  • Permanent Magnet (PM) Excitation

Power Termination

  • Busbar
  • Busbar
Optional Equipment

Control System

  • EMCP 4.4

Exhaust

  • Exhaust mufflers

Air Inlet System

  • Single element filter
  • Dual element air cleaner

Generator

  • Oversize and premium generators
  • Permanent magnet excitation (PMG)
  • Anti-condensation heater
  • Internal excitation (IE)

Cooling System

  • Standard ambient radiators
  • Coolant
  • Optional installed radiators
  • Optional installed ATAAC radiators
  • Standard ambient ATAAC radiators
  • Water level switch gauges

Crankcase System

  • Ventilation system
  • Explosion relief valves
  • No explosion relief valves

Air Cleaner

  • Dual element with service indicator

Control Panels

  • Remote monitoring software
  • Load share module
  • Digital I/O module
  • Generator temperature monitoring & protection

Exhaust System

  • Y Adapters
  • Elbows
  • Mufflers
  • Clean emission parts
  • Tier 4 dosing cabinet
  • Exhaust offset
  • Flexible fittings
  • Tier 4 clean emission MOD Kits
  • Flanges
  • Tier 4 clean emissions module

Fuel System

  • Primary fuel filter
  • Fuel priming pumps (Tier 4) - Manual or electric

Starting/Charging

  • Air starting motor with control and silencer
  • Charging alternator
  • Oversize batteries
  • Heavy duty starting system

Generators and Attachments

  • Differential current transformers (DCT) 8.7 kV and 15 kV classes
  • Alternator air cleaner
  • Generator conversion
  • Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame
  • Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, PM, No. of Leads = 6, Pitch = .6667: 1600 and 1800 Frames

Instrumentation

General

  • Special paint (Colors other than Caterpillar yellow or high performance paints)
  • US aid emblem
  • EEC Declaration of Conformity
  • Automatic transfer switches (ATS)
  • CSA Certification
  • Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
  • Enclosures: Sound attenuated, weather protective
  • The following options are based on regional and product configuration:
  • Integral & sub-base fuel tanks
  • EU Certificate of Conformance (CE)
  • Integral & sub-base UL listed dual wall fuel tanks
  • UL 2200 package

Lubrication System

  • Lube oil in standard sump
  • Oil level regulator
  • Prelube pumps

Starting

  • Standard batteries
  • Oversized batteries
  • Battery charger - 10A
  • Battery charger - 20A
  • Battery charger - 40A
  • Air starter(s)
  • Jacket water heater

Mounting

  • IBC isolators

Power Connections

  • Center post busbars
  • Low voltage Circuit breakers
  • 2700 Frame, four lead, four terminal
  • Ground cables between generator and terminal box
  • Rear power connections
  • Left side power connections

Special Tests / Reports

  • Torsional vibration analysis reports
  • Fuel consumption test
  • IBC Certification
  • Canadian Standards Association certification
  • PGS Test report @ 0.8 power factor
  • Generator test report
  • Generator set fuel consumption test
  • OSHPD Certification

Cooling

  • No Radiator
  • High Ambient Radiator

Starting and Charging

  • Air starting motors
  • Jacket water heaters
  • Starter cover
  • 10, 20, 35 and 50 Amp Battery chargers
  • Air pressure regulator
  • Electric starting motors
  • Engine barring device
  • 24 Volt battery set - Dry

Muffler

  • Industrial grade (15 dB)

Mounting System

  • IBC vibration isolators
  • Spring type vibration isolators
  • Rubber
  • Spring vibration Isolators
  • Seismic rated vibration isolators
  • No Isolators

Controller

  • Cat ECS 200
  • EMCP 4.4

Controller attachments

  • Local annunciator module
  • Remote annuciator module
  • Expansion I/O module
  • Remote monitoring software

Telematics

  • Cellular

Extended service terms

  • 2 year (Prime)
  • 3 year
  • 5 year
  • 10 year

Extended service coverage

  • Platinum, Gold and Silver coverage
  • Silver
  • Gold
  • Platinum
  • Platinum plus

Alternator Temperature rise (over 40°C ambient)

  • 80°C
  • 105°C
  • 125°C
  • 130°C
  • 150°C

Alternator Output Voltage

  • 380V
  • 400V
  • 3300V
  • 10000V
  • 10500V
  • 11000V

Alternator attachments

  • Anti-condensation space heater
  • Stator and bearing temperature monitoring and protection

Power termination

  • Circuit breakers, IEC compliant
  • Circuit breakers, UL listed
  • Circuit breaker

Circuit breaker

  • 1600A
  • 2000A
  • 2500A
  • 3000A
  • 3200A
  • 4000A
  • 5000A
  • IEC
  • UL
  • 3-pole
  • 4-pole
  • Manually operated
  • Electrically operated

Trip Unit

  • LSI
  • LSI-G
  • LSI-P
  • LSIG-P

Ancilliary Equipment

  • Automatic transfer switch (ATS)
  • Paralleling switchgear
  • Paralleling controls

Certifications

  • IBC seismic certification
  • EU & GB Declaration of Conformity
  • EU & GB Declaration of Incorporation
  • Eurasian Conformity (EAC)

Cat Switchgear

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Cat Switchgear
ConfigurationIP4X
Operating Temperature35 °C / 40 °C @ 1 hr, option for 0…50 °C (32…122 °F)
Standard Widths600 mm for ABB Emax2 E2 1600 - 2500A. 750 mm for ABB Emax2 E4 3200 - 4000A. 1200 mm for ABB Emax2 E6 4000 - 6300A.