6040 Hydraulic Mining Shovel
THE RUNDOWN
SAFETY
- Safer access and egress with 45-degree, hydraulically operated access stairway that remains operational even when machine engines shut off. Emergency egress ladder located near the cab.
- More than 40% improved visibility with wide, safety-glass windows and high-brightness working and service lights. Vision 360 further increases operator awareness by integrating four cameras to reduce blind spots.
- Lockable starter and battery isolation switch cabinet allows for safe electrical and mechanical maintenance.
- All service areas are accessible via wide, anti-slip walkways for improved technician safety.
- Ground-level service station reduces the need for service personnel to climb on the machine.
OPERATOR CAB
- Spacious, comfortable, quiet operator environment with superior insulation for reduced noise and better temperature control.
- Cat Next Gen comfort seat, as well as full-size trainer seat and fold-away auxiliary seat.
- New standard dual air conditioning system keeps operators cool and comfortable all shift long.
- Ergonomic joystick controls remove hydraulic lines from the cab and offer improved controllability and safety.
RELIABILITY & DURABILITY
- Robust major structures and heavy castings at pivot points stand up to heavy loads and harsh conditions.
- Heavy-duty undercarriage offers longer service life with more durable components and frame.
- Heavy-duty fixed-axle rollers and idlers last longer and eliminate grease consumption.
- New fixed pin locations reduce the number of grease lines, increasing uptime and improving physical availability.
PRODUCTIVITY & PERFORMANCE
- Two Cat C32B engines deliver reliable productivity and power. The machine can run with only one engine active to maintain production or move away from the face for repair.
- Energy-efficient float valves incorporate gravity to help lower the boom, reducing energy use and improving cycle times.
- Swing Speed Control improves controllability by braking when the joystick is released instead of requiring counter swing. It also contributes to future autonomy and energy recovery efforts.
- Unique TriPower™ Face Shovel design delivers faster cycle times by generating superior mechanical leverage and control.
- Up to 15% more fuel efficient thanks to Hydraulic Optimization, which cuts down on waste and extends component lives.
- Closed-Loop Swing System captures kinetic energy during the swing motion and uses it during deceleration, improving cycle times and energy efficiency.
- Independent Oil Cooling system protects and extends the life of hydraulic components while maintaining optimum oil temperature even during idle.
BUCKETS & GET
- Buckets and ground engaging tools (GET) designed to maximize durability and productivity and ideally matched to your shovel and application.
- Integrated to work as part of a machine system — helping you achieve high productivity and a low cost per ton.
- Variety of sizes and wear packages for the ideal match to your shovel and application.
- Deliver optimal payload when combined with Cat GET and wear components.
- Wear packages that protect your investment, including special liner material and lip shrouds, wing shrouds and heel shrouds.
CONNECTIVITY & TECHNOLOGY
- Greater connectivity with improved Product Link™ Elite system, which increases the availability of data provided by the 6040.
- Vision 360 increases operator awareness for improved safety on site.
- Operator Assist — Enhanced Motion Control improves operator confidence, performance and efficiency while lowering costs and increasing component life.
- Cat Payload offers real-time tracking and feedback on bucket payload to help improve operator performance and reduce over- and under-loading.
- Monitoring and Diagnostic System and Cat Electronics enhance diagnostic capabilities and provide detailed troubleshooting functions.
- Cat MineStar™ solutions, including Fleet, Terrain, Detect and Health, available as a retrofit.
SERVICEABILITY
- Better organized hoses and components, plus integration of Cat hoses and couplings, which offer industry-leading reliability and performance and ability to source locally.
- Ground-level service station provides easy access to functions such as coolant, hydraulic oil, slew gear box oil, grease, diesel and engine oil. The service station features an emergency shutoff, Cat battery charging connector and indicator lights for full fuel tanks.
- Proven, validated Cat electronic architecture and parts commonality with other machines make it easier to keep parts on hand and simplify technician training.
- Single-line grease system pairs with fixed-pin architecture to simplify grease distribution and speed up troubleshooting.
- Main hydraulic valve block is located on the boom, improving access to swing drives, rotary joint and travel spool valves.
SUSTAINABILITY
- Highly regulated C32B engine certified to meet U.S. EPA Tier 4 Final/EU Stage V emissions standards without the need for DEF — saving time and cost during maintenance.
- Less heat and improved efficiency with the closed-loop swing circuit.
- Reduced waste and lower owning and operating costs thanks to increased commonality of systems and components, plus a reduction in unique part numbers.
- Preservation of raw materials, energy conservation and reduced emissions through the Cat Reman program, which returns end-of-life components to like-new conditions.
General
| Engine Output - SAE J1995 | 2079hp |
| Bucket Payload | 44ton (US) |
| Operating Weight | 453ton (US) |
| Note | Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC. |
Engine
| Engine Model | 2 x Cat C32B |
| Gross Power - SAE J1995:2014 | 2079hp |
| Net Power - SAE J1349:2011 | 1921hp |
| Note | Power output relates to highly regulated engines. Lesser regulated engines are also available. |
Diesel Engines
| Number of Cylinders - Each Engine | 12 |
| Bore | 5.71in |
| Stroke | 6.38in |
| Displacement | 1959in³ |
| Aspiration | Turbocharged and air-to-air aftercooled |
| Components (1) | High-capacity water separator |
| Components (2) | Two-stage fuel filter with series filtration |
| Components (3) | Cat Type 4 air filters |
| Components (4) | Microprocessed engine management |
| Fuel Tank Capacity | 2060gal (US) |
| Emissions | Meets U.S. EPA Tier 4 Final and EU Stage V emission standards |
Electrical System - Diesel Drive
| System Voltage | 24V |
| Batteries in Series/Parallel Installation | 6 x 210 Ah - 12 V each; 630 Ah - 24 V in total |
| Components (1) | 6 maintenance-free batteries |
| Components (2) | Lockable battery and starter isolation switches |
| Components (4) | 18 LED high-brightness working flood lights |
| Components (5) | 11 LED service lights |
Operating Weights
| 6040 FS - Standard Track Pads | 3.9ft |
| 6040 FS - Operating Weight | 905,769lb |
| 6040 FS - Ground Pressure | 24.5 N/cm2 (35.5 psi) |
| 6040 - Standard Track Pads | 3.9ft |
| 6040 - Operating Weight | 905,614lb |
| 6040 - Ground Pressure | 24.5 N/cm2 (35.5 psi) |
| Note | 1600 mm track pads available as option |
| 6040 FS - Note | Other track pads available on request |
Hydraulic System with Pump Managing System
| Hydraulic Tank Capacity - Diesel Version - Approximately | 958gal (US) |
| Total Volume of Hydraulic Oil - Diesel Version - Approximately | 1532.0gal (US) |
| Main Pumps - Diesel Version | 4 x Variable Displacement Piston Pumps |
| Main Pumps - Maximum Oil Flow - Diesel Version | 4 x 745 L/min (4 x 197 gal/min) |
| Maximum Pressure - Attachment | 4,351psi |
| Maximum Pressure - Travel | 5,076psi |
| Swing Pumps - Diesel Version | 2 x Reversible Variable Displacement Piston Double Pumps |
| Swing Pumps - Maximum Oil Flow - Diesel Version | 2 x 661 L/min (2 x 175 gal/min) |
| Maximum Pressure - Swing Pumps | 5080.0psi |
Hydraulic Oil Cooling
| Diameter - Fan | 60in |
| Oil Flow of Cooling Pumps - Diesel Version | 2 x 798 L/min (2 x 210 gal/min) |
| Features (1) | Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running |
| Features (2) | Fan speed is thermostatically controlled |
| Diameter - Fan | 2 × 1524 mm (2 × 60 in) |
Swing System
| Swing Drive | 3 compact planetary transmissions with axial piston motors |
| Parking Brake | Wet multiple disc brake, spring-loaded/hydraulically released |
| Maximum Swing Speed - Diesel Version | 4.8r/min |
| Swing Ring | Triple-race roller bearing with sealed internal gearing |
| Features (1) | Dirt wiper |
| Features (2) | Closed-loop with speed control |
Undercarriage
| Travel Speed - 1st Stage - Maximum | 0.87mile/h |
| Travel Speed - 2nd Stage - Maximum | 1.43mile/h |
| Maximum Tractive Force | 397,237lb |
| Gradeability - Travel Drives - Maximum | 35.9% |
| Track Pads - Each Side | 42 |
| Bottom Rollers - Each Side | 7 |
| Support Rollers - Each Side | 2 plus a skid plate in between |
| Travel Drives - Each Side | 1 planetary transmission with 2 two-stage axial piston motors |
| Parking Brake | Wet multiple disc brake, spring applied/hydraulically released |
| Components (1) | All running surfaces of sprockets, idlers, rollers and track links are hardened |
| Components (5) | Fully hydraulic self-adjusting track tensioning system with piston accumulator |
| Components (6) | Automatic hydraulic retarder valve |
Operator's Cab
| Operator's Eye Level - Approximately | 23.16ft |
| Internal Dimensions of Cab - Length | 7.25ft |
| Internal Dimensions of Cab - Width | 5.41ft |
| Internal Dimensions of Cab - Height | 6.75ft |
| Components (1) | Safety switch for automatic motion shutdown |
| Components (2) | Pneumatically cushioned and multiadjustable comfort seat with heating and cooling, lumbar support, two-point safety belt, head and arm rests and afety switch for automatic motion shutdown |
| Components (3) | Roller blinds |
| Components (4) | Parallel intermittent wiper/washer |
| Components (5) | All-around safety glass |
| Components (6) | Operator Protective Guard (Top Guard) |
| Components (7) | Dual hydraulically driven HVAC system |
| Components (8) | Independently adjustable seat consoles with integrated joysticks |
| Components (9) | Additional fold-away auxiliary seat with two-point safety belt |
| Components (10) | External sun shields at side and rear windows |
| Components (11) | Emergency egress ladder |
| Components (12) | Powered 45 access stairway with EH controls and audible alarm plus visual beacon for enhanced safety |
Automatic Lubrication System
| Capacity - Grease Container | 190gal (US) |
| Type (1) | Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times |
| Type (3) | Grease filters (200 µm) |
| Type (4) | Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders |
| Type (5) | Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring |
Attachments
| All buckets (FS and BH) are equipped with a wear package consisting of: (2) | - Wing shrouds on side walls - Heel shrouds at bottom edges |
| Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) | Automatic roll-back limiter to prevent material spillage |
| Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) | Horizontal automatic constant-angle bucket guidance |
| Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) | - Constant boom momentum throughout the whole lift arc - Crowd force assistance |
| Type (2) | Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve |
| Type (3) | Wear Package (as per bucket selection) |
| Type (4) | Catwalks with rails at boom (FS and BH) |
| Type (6) | Boom and stick thermally stress relieved after welding |
| Type (8) | Guards for shovel cylinders (FS) |
Bucket
| Bucket Capacity - Backhoe (heaped 1:1) | 28.8yd³ |
| Bucket Capacity - Face Shovel (heaped 2:1) | 28.8yd³ |
Retractable Service Station
| Installation | Retractable service station installed underneath the engine module and easily accessible from ground |
Standard Equipment
Cat Powertrain
- 2 x Cat C32B engines
- Aftertreatment System (used in Tier 4 Final/Stage V only): -Diesel Oxidation Catalyst (DOC) -Nox Reduction System (NRS) - Non-Diesel Exhaust Fluid (DEF) solution
- Air-to-Air After Cooling (ATAAC)
- Turbocharger
- Hydraulically driven radiator fan
- Electronically controlled fan speed
- Micro processed engine management
- Cat Type 4 air filters
- Two-stage fuel filter with series filtration
- High-capacity water seperator
- Starting aid -- automatic ether
- Exhaust manifold and turbo heat shields
- Dual 24 V electric starters per engine
- Automatic engine idle shut down
- Automatic fuel priming
Hydraulics
- Hydraulic Optimization
- Operator Assist: Enhanced Motion Control
- Cat Hydraulic Hose assemblies
- Cat Pump managing system with: -Electronic load limit control -Flow on demand -Automatic zero flow regulation -Automatic engine rpm reduction -Reduced oil flow at high hydraulic oil or engine temperature
- Pressure cut-off for main pumps
- Cooling of pump transmission gear oil
- Closed loop swing circuit
- Cat quick disconnect pressure testing points
- Full-flow high-pressure filters (100 μm), main pumps
- Full-flow filters (10 μm), return circuit
- Full-flow filters (10 μm), cooling return circuit
- Pressure filters (6 μm), servo circuit
- Pressure filters (40 μm), closed swing circuit
- Transmission oil filters (40 μm)
- Boom float valve (FS and BH)
- Stick float valve (FS)
Electrical System
- 6 Maintenance-free batteries
- Lockable battery isolator switch
- Lockable starter isolator switch
- 18 LED high-brightness working flood lights
- 11 LED service lights
- 2 acoustic travel alarms -forward and reverse (power module, oil cooler module)
- 1 air horn (cab riser walkway)
Undercarriage
- HD tracks with cast double-grouser track pads
- 1200 mm (3 ft 11 in) wide track pads
- HD fixed axle carrier and load rollers
- HD fixed axle idlers
- Automatic hydraulic retarder valve
- Hinged travel motor covers
- Hardened running surfaces of sprockets, idlers, rollers, pad links, teeth contact areas
- Fully hydraulic self-adjusting track tensioning system with piston accumulators
Automatic Lubrication System
- Rectangular grease container, 720 L (190 gal) capacity (fill via service station)
- Lubricated pinion in swing ring
- Grease filters (200 μm)
Operator Environment
- Dual hydraulically driven HVAC system
- In-floor window with removable grate
- Pneumatically cushioned and multiadjustable comfort seat with: -Heating and cooling -Lumbar support -Two-point safety belt -Head and arm rests -Safety switch for automatic motion shutdown
- Independently adjustable seat consoles with integrated joysticks
- Electronic-Hydraulic Servo Control
- Elevated full-size trainer seat with 2-point safety belt and laptop desk
- Additional fold-away auxiliary seat with 2-point safety belt
- Three cup holders
- FM/AM radio with USB and AUX input
- Parallel intermittent wiper/washer
- Roller blinds
- Monitoring system with 254 mm (10 in) color touchscreen
- 45° stairway from engine bay to operator cab
- Powered 45° access stairway with EH controls and audible alarm plus visual beacon for enhanced safety
- Heated mirror on Left Hand (LH) side
- Cat Vision 360 with 254 mm (10 in) HD color technology display
- Level indicators for length and crosswise inclination
- Document Storage
Front Attachment
- Internal service access in FS and BH boom
- Boom and stick thermally stress relieved after welding
- Catwalks with rails at boom (FS and BH)
- Wear Package (as per bucket selection)
Cat Technology
- Cat MineStar™ Solutions Ready
- Cat Payload
- Cat Vision 360
- Operator Assist: Enhanced Motion Control
Service and Maintenance
- Engine oil exchange interval -- 500 hours
- Hydraulic oil change interval -10,000 hours
- S·O·SSM Ports
- Retractable ground level service station with quick couplings for: -Diesel fuel -Engine coolant -left/right engines -Pump transmission gear oil -left/right engines -Engine oil -left/right engines -Engine oil extension tanks -Hydraulic oil -Grease -Swing transmission gear oil
- Cat battery charging connector
- Indicator lights
- Cat Electronic Technician service port
- Dirt wiper at swivel
Safety and Security
- Emergency stop switches: 2 in cab, 3 in engine module, 1 at ground level service station, 1 pull rope accessible from ground level
- Operator Protective Guard (Top Guard)
- All-round safety glass
- Emergency egress ladder
Miscellaneous
- ISO or ANSI decals
Optional Equipment
General
- Engine oil interval extension kit, up to 1,000 hrs
Superstructure
- Round container(s) for standard 200 L (53 gal) barrels (instead of 710 L (188 gal) grease container)
- Filling of round container(s) via service station
- Various cold-weather options
Cab
- Dual (redundancy) heating ventilating and air conditioning system
- Cab heating
- Camera monitoring system (two cameras and additional color display)
Undercarriage
- 1600 mm (5 ft 3 in) wide track pads
- Automatic lubrication of rollers by central lube system
- Undercarriage guard (belly plate)
- Additional optional equipment available on request.
Miscellaneous
- Eurasian Conformity (EAC) Certification - T4 only
Front Attachment
- TriPower Face Shovel kinematics: - Horizontal automatic constant-angle bucket guidance –Vertical automatic constant-angle bucket guidance –Automatic roll-back limiter to prevent material spillage –Kinematic assistance to hydraulic forces –Constant boom momentum throughout whole lift arc –Crowd force assistance –Guards for shovel cylinders at FS stick
- Frontless base machine (no boom, no stick, no linkage or kinematics)
- Backhoe attachment
Cat Technology
- Cat Product Link Elite Dual Mode (Cellular + Satellite)
- Cat Product Link™ Elite (Cellular)