3512B (60 Hz) 1500 kW with Upgradeable Package

3512B Diesel Generator Set

THE RUNDOWN

Cat Generator Set Package
  • Cat generator set packages have been fully prototype tested
  • Accepts 100% block load in one step and meets NFPA 110 loading requirements
  • Conform to ISO 8528-5 steady state and transient response requirements
Cat Diesel Engine
  • Reliable, rugged, durable design
  • Field-proven in thousands of applications worldwide
  • Four-stroke-cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight
SR5 Alternator
  • Superior motor starting capability minimizes need for oversizing alternator
  • Designed to match performance and output characteristics of Cat diesel engines
  • Robust Class H insulation
EMCP 4 Control Panel
  • User-friendly interface and navigation
  • Scalable system to meet a wide range of installation requirement
  • Expansion modules and site-specific programming for specific customer requirements
Cooling System
  • Designed to operate in standard ambient temperatures up to 50°C (122°F)
  • Contact your Cat Dealer for specific ambient and altitude capabilities
Certifications
One Safe Source
  • Components used in the generator set are selected at the design stage to provide optimum package performance
  • The generator set is fully assembled at a Caterpillar facility following our quality guidelines
  • Each generator set package is tested before leaving the Caterpillar facility
  • Cat product support, including dealer service, parts and warranty covers the entire Cat power system
Worldwide Product Support
  • Cat dealers have over 1,800 dealer branch stores operating in 200 countries
  • Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements
Generator Set Specifications
Standby Rating1500/1400 kW
Prime Power Rating1360/1275 kW
Emissions/Fuel StrategyLow Fuel, Low Emissions
Voltage380 to 480 Volts
Frequency60 Hz
Speed1800 rpm
Duty CycleStandby, Mission Critical, Prime, Continuous
Maximum Rating1500 kW
Minimum Rating1230 kW
Engine Specifications
Engine Model3512B TA, V-12, 4-Stroke Water-Cooled Diesel
Bore6.69in
Stroke7.48in
Displacement51.8in³
Compression Ratio14.0:1 Std 15.5:1 HD
AspirationTA
Fuel SystemElectronic Unit Injection
Governor TypeADEM™ A3
Generator Set Dimensions
Length - Maximum207.8in
Width - Maximum90in
Height - Maximum94.9in
Dry Weight - Genset (minimum)24297lb
Dry Weight - Genset (maximum)24959lb
Standard Equipment

Air Inlet System

  • Air cleaner; single element canister type with service indicator

Control System

  • True RMS AC metering, 3-phase, +/-2% accuracy

Control Panel

  • DC volts
  • 24 Volt DC operation
  • kVA (per phase, average & percent)
  • Engine cool-down timer
  • Coolant temperature
  • kW-hr (total)
  • Amps (per phase & average)
  • Over/under frequency (81 o/u)
  • Text alarm/event descriptions
  • Accessory module data link
  • Alarm acknowledge
  • Warning/shutdown with common LED indication of shutdowns for:
  • Auto/start/stop control
  • Controls:
  • Failure to start (overcrank)
  • Generator mounted - rear facing
  • kVAr (per phase, average & percent)
  • kVAr-hr (total)
  • Reverse reactive power (kVAr) (32RV)
  • Volts (L-L & L-N)
  • Serial annunciator module data link
  • 4 programmable relay outputs (Form A)
  • Lamp test
  • Operating hours
  • Overcurrent (50/51)
  • kW (per phase, average & percent)
  • Communications:
  • 6 programmable digital inputs
  • RPM
  • Engine cycle crank
  • 2 Programmable relay outputs (Form C)
  • IVR includes reactive droop capability, 3-phase voltage sensing
  • High coolant temperature
  • Digital indication for:
  • Environmental sealed front face
  • Power factor (per phase & average)
  • Speed adjust
  • Emergency stop pushbutton
  • Limiter and exciter diode monitor
  • Low oil pressure
  • EMCP 4.2B
  • Low coolant level
  • 2 Programmable digital outputs
  • KVAR/PF modes, RFI suppression, min/max exciter
  • Oil pressure (psi, kPa or bar)
  • Customer data link (Modbus RTU)
  • True RMS AC metering, 3-phase, +/-2% accuracy
  • Overspeed
  • Frequency (Hz)
  • Emergency stop
  • Generator set packages include Caterpillar's voltage regulator (IVR)
  • Reverse power (kW) (32)
  • Low coolant temperature
  • Generator phase sequence
  • Programmable protective relaying functions:
  • Over/under voltage (27/59)

Cooling System

  • Caterpillar extended life coolant. (Not included with packages without radiator, installed SF44CTS, shipped loose radiators or heat exchangers)
  • Fan and belt guards
  • JWAC
  • Coolant drain line with valve
  • Coolant level sensors (Not included with packages without radiator)

Exhaust

  • Dry exhaust manifold
  • Flanged faced outlet(s)

Fuel System

  • Fuel cooler; not included with packages without radiator
  • Fuel priming pump
  • Secondary fuel filters
  • Flexible fuel lines - shipped loose

Generators and Attachments

  • NEMA Class H insulation
  • Winding temperature detectors
  • Internal excitation (IE) or Permanent magnet excitation (PMG)
  • LV
  • 6 Lead
  • 60 Hz models: NEMA standard hole pattern
  • Class H temperature rise at 40C ambient (125C prime / 150C standby)
  • 3 Phase brushless, Salient pole
  • Busbar connections, top center mounted, top cable entry
  • Random wound

Governing System

  • Woodward 2301A isochronous governor

Lube System

  • Oil drain lines and valve
  • Lubricating oil
  • Integral lube Oil cooler
  • Fumes disposal
  • Gear type lube oil pump
  • Oil filter, filler and dipstick

Mounting System

  • Rails - engine/generator/radiator mounting
  • Rubber anti-vibration mounts - shipped loose

Starting / Charging System

  • Battery disconnect switch
  • Battery and battery rack w/cables
  • 24-Volt electric starting motor
  • 50 Amp Charging alternator

General

  • SAE standard rotation
  • Paint - Caterpillar yellow with high gloss black rails & radiator
  • Flywheel and Flywheel housing-SAE No. 00
  • RH service
Optional Equipment

Air Inlet System

  • Air cleaner: Includes installed single element Cat filter and service indicator
  • Dual element air filters
  • Single stage air cleaners

Control Panels

  • Cat connect (must choose one)
  • RTD module - may select one
  • Modbus monitoring of packages
  • First local annunicator
  • EMCP 4.3, EMCP 4.4
  • CAN2 network equipment
  • Remote custom annunciator
  • Locale discrete I / O package
  • Vandle proof panel door

Cooling System

  • Optional radiator arrangements
  • Water level gauge
  • Coolant

Control System

  • Generator temperature monitoring

Exhaust System

  • Exhaust Y Adapters
  • Exhaust elbows
  • Mufflers
  • Flexible fittings
  • Exhaust flange and expanders

Generators and Attachments

  • Space heater control
  • Generator conversion
  • Space heater

Instrumentation

  • Pyrometer and thermocouples

Lube System

  • Oil level regulator
  • Prelube manual sump pump
  • Electric prelube sump pump
  • Lube oil

Special Tests / Reports

  • PGS Test report @ 0.8 power factor
  • Generator test report
  • Standard generator TVA report
  • PGS Test report @ 0.8 power factor
  • Custom generator TVA report
  • Torsional vibration analysis
  • PGS Test report @ 1.0 power factor
  • Standard engine test charge
  • Generator test report
  • Standard engine test charge
  • PGS Test report @ 1.0 power factor
  • Generator fuel consumption test

General

  • Barring devices

Crankcase System

  • Ventilation system
  • Protection systems

Batteries and Battery Housing

  • 24 Volt battery set - Dry
  • Battery chargers - 10, 20 and 35 amp

Power Connection System

  • EMCP voltage and current sensing groups
  • Breaker power connections
  • Center post busbars

Circuit breaker - LV Packages

  • Right hand power connections
  • Electronically operated circuit breakers

Mounting System

  • Low efficiency isolators
  • Spring type vibration isolators
  • Spring type vibration isolators
  • Low efficiency isolators puck

Power Connections

  • Low voltage - Package mounted circuit breakers
  • Low voltage - 1400 and 1600 Frame generators
  • Electrically operated circuit breakers
  • Low voltage - Power connection options

Starting / Charging System

  • Jacket water heater wiring groups
  • 35 Amp Battery charger
  • 20 Amp Battery charger
  • Jacket water heaters
  • 10 Amp Battery charger
  • Electric starting motors
  • Starter cover
  • Batteries, racks and cables

Starting / Charging Systems

  • Starter cover
  • Jacket water heater
  • Electric starting motors

Extended Service Coverage

  • Gold - 36,48, 60, 120 month coverage
  • Cat branded commercial power system
  • Silver - 36 ,48, 60, 120 month coverage
  • Platinum - 24, 36, 48, 60, 120 month coverage

Cat Switchgear

Cat Switchgear
ConfigurationIP4X
Operating Temperature35 °C / 40 °C @ 1 hr, option for 0…50 °C (32…122 °F)
Standard Widths600 mm for ABB Emax2 E2 1600 - 2500A. 750 mm for ABB Emax2 E4 3200 - 4000A. 1200 mm for ABB Emax2 E6 4000 - 6300A.